Power Components for High-Density AI Data Centers
Custom busbars, cable assemblies, grounding components and PDU parts for AI rack power systems. Drawing-based manufacturing from engineering samples to repeat BOM supply.
Power Component Categories
Custom Busbar Assemblies
Copper and aluminum busbars manufactured to drawing. Rigid, laminated and flexible configurations.
View DetailsFlexible Copper Busbars
Laminated flexible busbars for vibration-tolerant connections in UPS, battery and AI rack applications.
View DetailsHigh-Current Cable Assemblies
Custom power cable assemblies with terminal, lug and connector options for data center power systems.
View DetailsGrounding Components
Grounding straps, copper braid, grounding bars and custom grounding kits for server racks and data centers.
View DetailsRack PDU Components
OEM and replacement components for rack power distribution units. Custom manufacturing for PDU builders.
View DetailsBattery Power Components
Battery cables, copper links, flexible busbars and terminal connections for UPS and battery systems.
View DetailsGenerator Connection Components
Power connection components for generator interfaces, transfer switches and generator distribution systems.
View DetailsTerminal Blocks & Insulators
Electrical terminal blocks, insulators and enclosure components for power distribution assemblies.
View DetailsManufacturing Capabilities
Drawing-based manufacturing
Send your DWG, DXF, STEP or PDF drawing. We manufacture to your specification.
Custom dimensions and tolerances
Non-standard cross-sections, lengths, hole patterns and bend configurations.
Material selection
Copper (C11000, C10100), aluminum (1050, 6101), stainless steel and specialty alloys.
Surface treatment
Tin plating, silver plating, nickel plating, anodizing and bare copper options.
Prototype and sample manufacturing
Low-volume samples before volume commitment. Typical sample lead time 2–4 weeks.
Small batch and repeat production
From 10-piece samples to repeat BOM supply. Consistent quality across production runs.
Who Uses These Components
- AI server rack power distribution
- AI rack busbar systems
- Rack PDU manufacturing
- UPS and battery system integration
- Generator distribution systems
- Power distribution unit (PDU) OEM
- Data center electrical contractors
- Server rack integrators
- Power equipment manufacturers
- AI data center construction
Drawing-Based Manufacturing
We do not sell off-the-shelf catalogue products. Every component is manufactured to your drawing or specification. Send your DWG, DXF, STEP, PDF or dimensioned sketch and we will review the specification and provide a sample quotation.
Accepted file formats: DWG, DXF, STEP, STP, IGES, PDF, JPG, PNG.
Upload DrawingFrom Sample to Repeat BOM Supply
Start with an engineering sample. Qualify the component. Move to small batch and then repeat production — without changing suppliers.
Frequently Asked Questions
Do you manufacture to customer drawings?
Yes. Drawing-based manufacturing is our primary service. Send your DWG, DXF, STEP, PDF or dimensioned sketch and we will review the specification and provide a sample quotation.
What is the minimum order quantity?
We support engineering samples from single pieces. Small batch production typically starts from 10–50 pieces depending on the component. Contact us with your specific requirement.
What copper grades are available?
We work with C11000 (electrolytic tough pitch), C10100 (oxygen-free) and C10200 for high-conductivity applications. Aluminum 1050, 6101 and 6063 are also available.
Can you match an existing component?
Yes. Send a sample, drawing or dimensional sketch and we will manufacture a matching replacement or improved version.
What surface treatments are available?
Tin plating (matte and bright), silver plating, nickel plating, anodizing (aluminum) and bare copper. Plating thickness to specification.
Ready to Source Power Components?
Upload your drawing or describe your requirement. Our engineering team will review the specification and provide a sample quotation.