Custom High-Current Cable Assemblies for AI Infrastructure
Battery cables, UPS cables, PDU power feeds and custom harness assemblies manufactured to your specification. Custom length, connector, terminal and insulation options.
Manufacturing Capabilities
Custom Length
Any length to specification. Coiled, straight or with service loop.
Connector Selection
Anderson, Amphenol, TE Connectivity, Molex and custom connector options.
Terminal & Lug Options
Copper lugs, ring terminals, fork terminals and custom terminations.
Cable Gauge
AWG 4/0 to AWG 14 and metric equivalents. Flexible and semi-rigid options.
Insulation
PVC, XLPE, silicone, TPE and halogen-free insulation options.
Labeling
Custom labeling, heat-shrink markers and color coding.
Harness Assembly
Multi-conductor harness assemblies with custom routing and bundling.
Testing
Continuity testing, hi-pot testing and dimensional verification.
OEM Packaging
Custom packaging, coiling and labeling for OEM integration.
Technical Specifications
| Cable Type | Flexible copper, semi-rigid, welding cable |
| Conductor Size | AWG 4/0 to AWG 14 (custom on request) |
| Voltage Rating | To specification (600V, 1000V, custom) |
| Current Rating | To specification (depends on conductor size) |
| Insulation | PVC, XLPE, silicone, TPE, halogen-free |
| Termination | Lugs, ring terminals, connectors, bare ends |
| Length | Custom to specification |
| Temperature Rating | To specification; typically -40°C to +105°C |
Specifications are indicative. Final parameters depend on project configuration.
Applications
- AI server rack power connections
- UPS battery cable assemblies
- Battery system interconnects
- Generator connection cables
- Rack PDU power feeds
- Power distribution unit (PDU) assemblies
- Data center power infrastructure
- OEM power equipment manufacturing
Frequently Asked Questions
Do you manufacture to customer specifications?
Yes. Send your cable specification, drawing or sample. We will review the requirement and provide a sample quotation.
What connectors can you terminate?
We work with Anderson Powerpole, Amphenol, TE Connectivity, Molex and many other connector families. Send your connector part number or sample and we will confirm compatibility.
What is the minimum order quantity?
We support engineering samples from single pieces. Small batch production typically starts from 10–50 assemblies. Contact us with your specific requirement.
Can you match an existing cable assembly?
Yes. Send a sample or dimensional drawing and we will manufacture a matching replacement.
Need Custom Cable Assemblies?
Upload your cable specification or drawing. Include the following parameters for a faster engineering review:
- ·Working voltage (V)
- ·Continuous current (A)
- ·Peak / surge current (A)
- ·Cable length (mm or m)
- ·Conductor cross-section (mm²)
- ·Connector / terminal type at each end
- ·Ambient temperature (°C)
- ·Installation environment
- ·Quantity (samples + production)
- ·Test requirements (continuity, hi-pot)